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Horizontal CNC Milling parts Manufacturer

  • Horizontal CNC Milling Compared with conventional vertical CNC Milling, the spindle and the table are in parallel state, and the cavity structure parts avoid the impact of secondary cutting on the tool life and scratching parts surface caused by waste cutting accumulation. 360° dividing table to achieve 360 degrees of arbitrary surface machining, cavity parts 4-hedral completed at a time, small batch parts and deep-hole valve body parts through 4-hedral tower fixture can be 4-20X parts milling machine
  • Xavier Cloud supports RFQ and PO online management, survey data query and download, 10 years of traceability, access to your real-time quotes and free sample manufacturing opportunities.

Xavier Processing capability

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Max Parts : 800 * 1000 * 650 mm

Dimensional tolerance:Linear size 0.003mm, tolerance 0.005mm

Main processing materials:  Aluminum alloy/cast aluminum/steel/ductile iron/stainless steel

Surface treatment:Oxidation/heat treatment hardness/medium frequency & high frequency induction quenching/grease rust prevention/spraying / passivation /QBQ

Xavier Horizontal CNC Milling

Horizontal CNC Milling high cutting rigidity and parallel spindle and worktable structure characteristics in box parts/cavity parts/valve parts machining efficiency advantages, mainly used for casting box/gear box/ball mill cast iron structural parts/variable speed box/engine cylinder/flow control valve body/blower shell/valve body and other parts machining manufacturing.

Machining cases of casting parts
  • Ball mill cast iron box/aluminum alloy cast body & new energy vehicle water-cooled motor shell/die-casting motor end cover, such parts are mainly shaft hole cylindricity/coaxiality/assembly plane flatness/shaft hole position is the key control size.
  • The process involves wool casting/X-ray flaw detection /CNC milling/fluorescence infiltration/helium detection.
  • Project material： QT500 ductile iron   QT700 ductile iron  Aluminum A356.02   Aluminum A380   Aluminium ADC12   Stainless steel 316
  • Surface treatment：Shot blasting   Abrasive blasting  Passivating   Spraying  
Valve body & structural parts machining cases
  • The advantages of Horizontal CNC Milling are mainly the processing of high quality deep hole and two-dimensional plane Milling. The equipment is equipped with 7Mpa high pressure tool cooling module, and the material removal efficiency is high. Our processing experience is uav wing/hydraulic valve body/pressure flow valve body/cavity parts.
  • Project materials: Aluminum   Alloy steel & stainless steel   Aluminum DAC12   Titanium alloy
  • Surface treatment: Sand blasting   Oxidation  Electrolytic polishing  Passivation   Fluid polishing
  • Xavier provides external access ID of the cloud system, real-time dynamic order query, viewing & downloading of material certificate/FAI/full-scale inspection/surface treatment/3D scanning digital model and other reports, and the "assistant module" timing reminder makes ordering simple and efficient.
  • Xavier supports hundreds of material grades, aluminum/copper/stainless steel/steel/titanium/superalloy/engineering plastics, view and download material composition, mechanics, machining properties, cases.
  • Higher tolerances require parts manufacturing, covering linearity, shape, fit and other tolerances, which are used for your evaluation of dimensional control capabilities and as a reference for early design manufacturability.
  • Xavier supports high-quality surface treatment needs, covering sandblasting, oxidation, electroplating, electrophoresis, paint, chemical conversion coating, passivation, polishing, blackening, QPQ, etc., providing data on film thickness, hardness, color, salt spray test, and adhesion Report, details page for updates.
Xavier Enterprise Cloud
 

QUALITY ASSURANCE

As a manufacturer of high precision parts, Xavier has a full process automatic storage measurement data management system, visual data and charts to accurately present the quality dynamics of each production process, SPC automatic statistical analysis of measurement data to ensure the efficiency and qualification rate of mass production, measurement data seamlessly connected to the production system, abnormal data automatically lock production equipment to provide early warning. If you need full process measurement data, you can check FAI & inspection report / 3DCCM full size report / shipping report & surface treatment report / RoHs / material certificate with composition and mechanics for each production process of all your products online with Xavier authorized ID

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Xavier Tolerance Standards
 

Dimensional tolerance control capability

Xavier can provide production services to help you achieve the strictest tolerance required for non-standard custom CNC machined parts.
The tolerance table covers common tolerance features in mechanical drawing. If you are a senior designer, you’re also worried about whether the strict tolerance requirements in drawings can achieve stable production, then it can help you analyze the production feasibility, as a pre-design reference.

CNC Machining Tolerances Linear dimension range（mm)
Type Geometric Characteristics Symbol 0.5 – 3 3 – 6 6 – 30 30 – 120 120 – 400 400 – 1000 1000 – 2000
Dimension Length   ± 0.01 ± 0.02 ± 0.05 ± 0.1
Diameter   0.006 0.01 0.015 0.02 —— ——
Angle     ± 0.03 ± 0.05 ± 0.15 ——
Form Straightness   0.003 0.005 0.01 0.02 ——
Flatness   0.001 0.003 0.01 0.03 0.05 0.15
Circularity    0.001 0.002 0.005 0.01 —— ——
Cylindricity   0.003 0.005 0.01 0.05 —— ——
Profile Profile of a line   0.005 0.02 0.05 0.1 0.15 0.3
Profile of a surface 0.01 0.02 0.05 0.1 0.15 0.3
Orientation Parallelism   0.003 0.005 0.02 0.05 0.1 ——
Perpendicularity   0.003 0.005 0.01 0.05 0.1 ——
Angularity   0.003 0.05 0.1 ——
Location Position   0.01 0.02 0.05 0.1 0.2
Concentricity   0.003 0.005 0.01 0.05 —— ——
Symmetry   0.01 0.02 0.05 0.1 ——
Runout Circular Runout   0.002 0.005 0.01 0.05 ——
Total Runout    0.003 0.005 0.01 0.05 ——
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Xavier Surface Treatment Process

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Full closed-loop quality management

Customer-centric, focus on customer needs, data authenticity, effective management, continuous improvement of process control, increase customer satisfaction, reduce costs, and improve Xavier ‘s performance.

Demand analysis

Define project requirements with your customers, create RFQ requirements or production requirements in the cloud computing management platform，and have established customers with Xavier authorized IDs access all project developments in your company online.

Process Control

All production processes will be fully closed-loop process management, MES will lock production equipment if the measurement data is out of tolerance, automatically schedule production to avoid delayed delivery, and query PO real-time production dynamics online.

Supply Chain

Must obtain ISO9001 quality system certificate, review the quality planning of "Quality Manual", try Xavier specific test pieces; sign supply chain agreement after the review, focus on quality rules, privacy and confidentiality clauses, and grade review twice a year.

Quality & Delivery

Measurement data online real-time query, support parts carving flow number and PO number traceability, measurement data report support electronic file export, shipping file contains material report, CMM full size report, surface treatment report, COC, packing list.

Xavier Integrated Productivity

Our extensive manufacturing processes and experience to meet your production needs,to help streamline your supply chain and enable “one-stop” ordering of total projects.One-stop service from concept to realization. The combination of highly skilled team and cutting-edge equipment provides excellent service to customers.

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Rich Industry Experience

  • Xavier is a senior manufacturer of custom machined parts, producing parts that serve companies in 20+ countries around the world, involving low-light infrared, photoelectric rangefinders, aircraft seats, avionics, high-speed rail communications, new energy vehicles, oil and gas electronic valve bodies, Pneumatic & hydraulic solenoid valve, high-speed turbo blower, turbo water pump, medical testing equipment, semiconductor and automated manufacturing, smart agriculture, smart home appliances, smart wear.
  • According to the technical characteristics of parts processing in different industries, we are divided into five manufacturing divisions: optics, fluid control, transportation, intelligent manufacturing, and 5G life, to match your needs with professional technical and production services, and customize the best manufacturing solutions on demand.
Optical applications
Optical manufacturing department is equipped with high-precision CNC turning milling and multi-axis milling equipment, and optical parts have high requirements, excellent size to improve assembly efficiency, coaxial and straightness to shorten the crosshair correction time, lens barrel coarse %&glossiness is critical to affect the imaging effect. As a professional optical components manufacturer we provide manufacturing technical support and complete quality test reports
5G communication case application
5 g manufacturing mainly by high speed 3/4 axis milling and 3 axis turning device is given priority to, in intelligent home, intelligent wear, we mainly sail afraid of photography is given priority to, mainly in the service of consumer electronic products, product upgrading faster, high production limitation, parts material how to aluminum/aluminum/aluminum forging/aluminum die casting, stainless steel, high surface treatment required style, colour is sensitive, High quality looks are especially important.
Fluid Control Case Application
Fluid control manufacturing department CNC processing equipment has been compound 4/5/6 axis CNC turning milling equipment, valve body & valve core processing mainly to cross hole edge burr, shaft hole coaxial, shaft runout, high surface roughness, μ M tolerance as the core, from the processing sequence and process to avoid multiple clamping and other bad risks, one-time clamping complete add, Drilling/honing/fluid polishing/plasma polishing/passivation for demanding holes.

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