5-axis milling parts manufacturer/Manufacturing of custom parts
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Ultra Precision 5 Axis Machined Parts Manufacturer

5-axis machining capability

Serving industries such as turbo blowers, turbochargers, fluid control, lightweight helicopters, automobile modification, aviation structural parts, medical treatment, semiconductors, etc. there is no MOQ restriction, trial production and small batches are processed using raw materials, and casting wool is provided for long-term needs and batches Embryo optimization cost plan, support X flaw detection internal quality inspection.

project:

  • High speed turbine wheel               Double leaf disc
  • Polyhedron body                              6 thread cylinder block
  • Motor housing                                  Gearbox housing
  • Polyhedron structure                       Titanium Alloy Medical Parts
  • Material:
  • Aluminum Alloy/Cast Aluminum/Stainless Steel/Titanium/Superalloy (Iron Nickel & Chromium Nickel)
  • Surface treatment: hard anodizing/fluid polishing polishing/passivation/ceramic coating

5-axis machining parts process control focus

The biggest advantage of 5-axis simultaneous milling is to realize 5-sided machining at one time to avoid multiple clamping errors and dimensional coordinate errors. For complex structures and large material removal, there are surface contour, straightness, coaxiality, full runout, position Parts with requirements such as stiffness, dynamic balance, and mechanical properties must have complete process control to avoid deformation after processing caused by the release of internal stress. The low hardness of the material core affects the mechanical properties, and the surface treatment film thickness changes.

aluminum-alloy-impeller tolerance control

5-axis machining of aluminum alloy impeller

  • Control focus:
  • The geometric surface of the outer contour and the shaft center line are fully run-out, and the shaft hole tolerance reflects the strict assembly and fit tolerance of the impeller. In actual rotating operation, there are high requirements for centrifugal force and dynamic balance. Centrifugal force and dynamic balance directly affect bearing service life, operating noise, maximum speed limit.
  • Process technology:
  • The cutting performance of aluminum alloy is good, and there is almost no cutting stress. CNC turning blanks, 0.5MM is reserved for one side, and 5-axis milling blades are reserved for the second CNC turning and blessing part. The outer diameter of this part is controlled by the roundness of 0.002 to ensure that 5-axis milling and CNC turning turn the shaft hole and the entire outer contour surface at one time, ensuring that all cutting links use the shaft center as the cutting coordinate reference

5-Axis Machining Of Superalloy impellers

  • Control focus:
  • Invar is a difficult-to-machine material. It has high toughness with >30% nickel content, soft material, low thermal conductivity, easy high temperature of the tool, easy hardening and deformation of the surface, low processing efficiency, high tool cost, different impeller structures, and the best choice The rough machining plan controls the man-hours, uses super wear-resistant coated tools and low-temperature cutting lubricants to control the cutting heat, avoids the influence of machining deformation, and completes all geometric contours and important dimension finishing.
  • Invar turbine materials are expensive, and we have extensive experience in electron beam welding of shafts and turbines with different materials, weld inspection, internal stress relief and grinding.
  • Process technology:
  • Bars are selected for trial production and small batch production, and are completed by CNC turning blanks and 5-axis milling. If it is a long-term demand, it is recommended to cast blanks to optimize the cost of materials/roughing/tools. This process is suitable for stainless steel and titanium alloy impellers and multi-axis Layer blisk production.

5-axis machining of polyhedral parts

  • 5-axis machining of polyhedron & complex structural parts with curved surfaces can be completed in a single operation, especially for parts with high dimensional tolerance requirements.
  • Design verification / trial production / small batch stage 5-axis machining reduces development costs for you, cavity and copy machining, with special machining of milling teeth and splines, 5-axis milling equipment for each axis recognition accuracy of 0.0002mm, machine supports synchronization Dimensional measurement work.

Xavier Machining & Quality Control Capability

Customer-centric, focus on customer needs, data authenticity, effective management, continuous improvement of process control, increase customer satisfaction, reduce costs, and improve Xavier ‘s performance.

Xavier Enterprise Cloud
 

QUALITY ASSURANCE

As a manufacturer of high precision parts, Xavier has a full process automatic storage measurement data management system, visual data and charts to accurately present the quality dynamics of each production process, SPC automatic statistical analysis of measurement data to ensure the efficiency and qualification rate of mass production, measurement data seamlessly connected to the production system, abnormal data automatically lock production equipment to provide early warning. If you need full process measurement data, you can check FAI & inspection report / 3DCCM full size report / shipping report & surface treatment report / RoHs / material certificate with composition and mechanics for each production process of all your products online with Xavier authorized ID

Xavier Tolerance Standards
 

Dimensional tolerance control capability

Xavier can provide production services to help you achieve the strictest tolerance required for non-standard custom CNC machined parts.
The tolerance table covers common tolerance features in mechanical drawing. If you are a senior designer, you’re also worried about whether the strict tolerance requirements in drawings can achieve stable production, then it can help you analyze the production feasibility, as a pre-design reference.

CNC Machining Tolerances Linear dimension range(mm)
Type Geometric Characteristics Symbol 0.5 – 3 3 – 6 6 – 30 30 – 120 120 – 400 400 – 1000 1000 – 2000
Dimension Length   ± 0.01 ± 0.02 ± 0.05 ± 0.1
Diameter   0.006 0.01 0.015 0.02 —— ——
Angle     ± 0.03 ± 0.05 ± 0.15 ——
Form Straightness   0.003 0.005 0.01 0.02 ——
Flatness   0.001 0.003 0.01 0.03 0.05 0.15
Circularity    0.001 0.002 0.005 0.01 —— ——
Cylindricity   0.003 0.005 0.01 0.05 —— ——
Profile Profile of a line   0.005 0.02 0.05 0.1 0.15 0.3
Profile of a surface 0.01 0.02 0.05 0.1 0.15 0.3
Orientation Parallelism   0.003 0.005 0.02 0.05 0.1 ——
Perpendicularity   0.003 0.005 0.01 0.05 0.1 ——
Angularity   0.003 0.05 0.1 ——
Location Position   0.01 0.02 0.05 0.1 0.2
Concentricity   0.003 0.005 0.01 0.05 —— ——
Symmetry   0.01 0.02 0.05 0.1 ——
Runout Circular Runout   0.002 0.005 0.01 0.05 ——
Total Runout    0.003 0.005 0.01 0.05 ——

Xavier Surface Treatment Process

Full closed-loop quality management

Customer-centric, focus on customer needs, data authenticity, effective management, continuous improvement of process control, increase customer satisfaction, reduce costs, and improve Xavier ‘s performance.

Demand analysis

Define project requirements with your customers, create RFQ requirements or production requirements in the cloud computing management platform,and have established customers with Xavier authorized IDs access all project developments in your company online.

Process Control

All production processes will be fully closed-loop process management, MES will lock production equipment if the measurement data is out of tolerance, automatically schedule production to avoid delayed delivery, and query PO real-time production dynamics online.

Supply Chain

Must obtain ISO9001 quality system certificate, review the quality planning of "Quality Manual", try Xavier specific test pieces; sign supply chain agreement after the review, focus on quality rules, privacy and confidentiality clauses, and grade review twice a year.

Quality & Delivery

Measurement data online real-time query, support parts carving flow number and PO number traceability, measurement data report support electronic file export, shipping file contains material report, CMM full size report, surface treatment report, COC, packing list.

Xavier Integrated Productivity

Our extensive manufacturing processes and experience to meet your production needs,to help streamline your supply chain and enable “one-stop” ordering of total projects.One-stop service from concept to realization. The combination of highly skilled team and cutting-edge equipment provides excellent service to customers.

Rich Industry Experience

Optical applications
Optical manufacturing department is equipped with high-precision CNC turning milling and multi-axis milling equipment, and optical parts have high requirements, excellent size to improve assembly efficiency, coaxial and straightness to shorten the crosshair correction time, lens barrel coarse %&glossiness is critical to affect the imaging effect. As a professional optical components manufacturer we provide manufacturing technical support and complete quality test reports
5G communication case application
5 g manufacturing mainly by high speed 3/4 axis milling and 3 axis turning device is given priority to, in intelligent home, intelligent wear, we mainly sail afraid of photography is given priority to, mainly in the service of consumer electronic products, product upgrading faster, high production limitation, parts material how to aluminum/aluminum/aluminum forging/aluminum die casting, stainless steel, high surface treatment required style, colour is sensitive, High quality looks are especially important.
Fluid Control Case Application
Fluid control manufacturing department CNC processing equipment has been compound 4/5/6 axis CNC turning milling equipment, valve body & valve core processing mainly to cross hole edge burr, shaft hole coaxial, shaft runout, high surface roughness, μ M tolerance as the core, from the processing sequence and process to avoid multiple clamping and other bad risks, one-time clamping complete add, Drilling/honing/fluid polishing/plasma polishing/passivation for demanding holes.
Security-AES

Advanced Encryption Standard

Xavier use (Advanced Encryption Standard,AES) to fully guarantee the security of files uploaded by our customers.