Lost Wax Casting Investment casting Silica Sol Casting
Rapid casting(SLA 3D print + precision casting)/ Mould design and manufacturing/ Precision casting: black metal (stainless steel, carbon steel, special alloy steel, etc.)/Non-ferrous metals (aluminum alloy, copper, etc.)/CNC machining/ Surface treatment/ One-stop solution

Supplier of high quality precision casting parts

  • Xavier offers both sand casting and Investment casting processes, and supports CNC post-machining, material & dimension inspection, and surface treatment. We also offer laser engraving, friction stir welding, leak testing, small assembly tasks and technical cleaning. Mainly serves optical/traffic/fluid control/intelligent manufacturing/medical/intelligent agriculture and other industries.
  • Maximum volume: 1000*800*600mm (350Kg)
  • Roughness: Ra3.2 ~ 1.6
  • Machinable materials: Cast aluminum (A356/A357/A380/2A70) Stainless steel (304/316/316L/ 17-4pH) Steel (low carbon steel/alloy steel/tool steel/ductile iron) Inconel (713 c / 713 lc / 718/738 c)

1. Accelerate the design iteration, shorten the development cycle

No mold.It saves the cost and time to make a mold and repair it; Produce multiple models and verify multiple solutions at the same time; Product development time was reduced from 12 ~ 18 months to 6 months

2.Performance advantages of 3D printing model

We could produce ultra thin wall mold, the wall thickness could be thinnest to 0.8mm Our model is with special internal structure, good strength, light weight Our model has relatively low requirement about the environment, OK with long-distance transportation

3.Complex manufacturing capacity.We could complete workpieces which cannot be

Easily realised by the traditional method Push the limit of mould making technology, directly produce complex precision casting model Easily support innovative design concept Lightweight modification of weapons

4.Manufacturing of small/mediumn batches is economic and fast

It saves the time and cost to make a mould We have the capacity to quickly manufacture different components, and the capacity of mass production for multiple categories and types simultaneously Faster response,upgrade your weapons and equipment accurately in real-time

SLA rapid printing casting

In order to help customers to rapidly develop new products and reduce development cost, we provide customers with CNC machining alternatives: rapid casting. In the rapid casting process, the wax model was replaced by the 3 d printing model (plastic), which reduces the cost and time to make a mould. Finally, you will receive a casting sample with better precision. And it will save the trouble to revise the mould.

  • Cost reduction: 70%
  • Time reduction: from 2 weeks to 7 days
  • Physical properties: lost wax casting data

Investment casting

Aluminum alloys have a series of excellent properties such as low density and high specific strength, and are widely used in aviation, aerospace, automobile, machinery and other industries, especially in the automobile industry, in order to reduce fuel consumption and improve energy efficiency, product is designed to be more and more light weight.More and more aluminum alloy castings are replacing steel and iron castings. As the structure of parts and components develops in the direction of large, thin-walled, complex, integral, and lightweight, aluminum casting technology has been widely used. The melting point of aluminum alloy is lower than 1000 degrees. During the Lost wax casting process, the baking temperature of the sand mold shell must be greater than 1000 degrees to completely materialize the wax mold residue, so as to ensure the best air permeability of the sand mold shell and avoid the defects of casting blanks.

Machining: Heat treatment / 5 axis machining / CNC milling CNC Mill-turn / CNC turning / Gear processing

Raw casting quality:Material composition detection/ Material mechanical properties / X-ray flaw detection Fluorescent infiltration / Air tightness detection / 3D scanning digital model

Our Advantages of Investment Casting technology

1.Master core technology in the field of wax loss precision casting

2.Research and development ability with independent intellectual property rights,have mastered casting process of a variety of materials, be able to provide effective technical support for customers in the early design stage, to meet customer needs

3.Perform production and testing according to ASTM, DIN, BS, JIS and other international material standards and tolerance standards, and manufacture products that meet customer requirements

4.Ability to manufacture and designe mold & automation equipment by ourselves

Xavier Enterprise Cloud
 

QUALITY ASSURANCE

As a manufacturer of high precision parts, Xavier has a full process automatic storage measurement data management system, visual data and charts to accurately present the quality dynamics of each production process, SPC automatic statistical analysis of measurement data to ensure the efficiency and qualification rate of mass production, measurement data seamlessly connected to the production system, abnormal data automatically lock production equipment to provide early warning. If you need full process measurement data, you can check FAI & inspection report / 3DCCM full size report / shipping report & surface treatment report / RoHs / material certificate with composition and mechanics for each production process of all your products online with Xavier authorized ID

Xavier Tolerance Standards
 

Dimensional tolerance control capability

Xavier can provide production services to help you achieve the strictest tolerance required for non-standard custom CNC machined parts.
The tolerance table covers common tolerance features in mechanical drawing. If you are a senior designer, you’re also worried about whether the strict tolerance requirements in drawings can achieve stable production, then it can help you analyze the production feasibility, as a pre-design reference.

CNC Machining Tolerances Linear dimension range(mm)
Type Geometric Characteristics Symbol 0.5 – 3 3 – 6 6 – 30 30 – 120 120 – 400 400 – 1000 1000 – 2000
Dimension Length   ± 0.01 ± 0.02 ± 0.05 ± 0.1
Diameter   0.006 0.01 0.015 0.02 —— ——
Angle     ± 0.03 ± 0.05 ± 0.15 ——
Form Straightness   0.003 0.005 0.01 0.02 ——
Flatness   0.001 0.003 0.01 0.03 0.05 0.15
Circularity    0.001 0.002 0.005 0.01 —— ——
Cylindricity   0.003 0.005 0.01 0.05 —— ——
Profile Profile of a line   0.005 0.02 0.05 0.1 0.15 0.3
Profile of a surface 0.01 0.02 0.05 0.1 0.15 0.3
Orientation Parallelism   0.003 0.005 0.02 0.05 0.1 ——
Perpendicularity   0.003 0.005 0.01 0.05 0.1 ——
Angularity   0.003 0.05 0.1 ——
Location Position   0.01 0.02 0.05 0.1 0.2
Concentricity   0.003 0.005 0.01 0.05 —— ——
Symmetry   0.01 0.02 0.05 0.1 ——
Runout Circular Runout   0.002 0.005 0.01 0.05 ——
Total Runout    0.003 0.005 0.01 0.05 ——

Xavier Surface Treatment Process

Full closed-loop quality management

Customer-centric, focus on customer needs, data authenticity, effective management, continuous improvement of process control, increase customer satisfaction, reduce costs, and improve Xavier ‘s performance.

Demand analysis

Define project requirements with your customers, create RFQ requirements or production requirements in the cloud computing management platform,and have established customers with Xavier authorized IDs access all project developments in your company online.

Process Control

All production processes will be fully closed-loop process management, MES will lock production equipment if the measurement data is out of tolerance, automatically schedule production to avoid delayed delivery, and query PO real-time production dynamics online.

Supply Chain

Must obtain ISO9001 quality system certificate, review the quality planning of "Quality Manual", try Xavier specific test pieces; sign supply chain agreement after the review, focus on quality rules, privacy and confidentiality clauses, and grade review twice a year.

Quality & Delivery

Measurement data online real-time query, support parts carving flow number and PO number traceability, measurement data report support electronic file export, shipping file contains material report, CMM full size report, surface treatment report, COC, packing list.

Xavier Integrated Productivity

Our extensive manufacturing processes and experience to meet your production needs,to help streamline your supply chain and enable “one-stop” ordering of total projects.One-stop service from concept to realization. The combination of highly skilled team and cutting-edge equipment provides excellent service to customers.

Rich Industry Experience

Optical applications
Optical manufacturing department is equipped with high-precision CNC turning milling and multi-axis milling equipment, and optical parts have high requirements, excellent size to improve assembly efficiency, coaxial and straightness to shorten the crosshair correction time, lens barrel coarse %&glossiness is critical to affect the imaging effect. As a professional optical components manufacturer we provide manufacturing technical support and complete quality test reports
5G communication case application
5 g manufacturing mainly by high speed 3/4 axis milling and 3 axis turning device is given priority to, in intelligent home, intelligent wear, we mainly sail afraid of photography is given priority to, mainly in the service of consumer electronic products, product upgrading faster, high production limitation, parts material how to aluminum/aluminum/aluminum forging/aluminum die casting, stainless steel, high surface treatment required style, colour is sensitive, High quality looks are especially important.
Fluid Control Case Application
Fluid control manufacturing department CNC processing equipment has been compound 4/5/6 axis CNC turning milling equipment, valve body & valve core processing mainly to cross hole edge burr, shaft hole coaxial, shaft runout, high surface roughness, μ M tolerance as the core, from the processing sequence and process to avoid multiple clamping and other bad risks, one-time clamping complete add, Drilling/honing/fluid polishing/plasma polishing/passivation for demanding holes.
Security-AES

Advanced Encryption Standard

Xavier use (Advanced Encryption Standard,AES) to fully guarantee the security of files uploaded by our customers.