Manufacturer of 5-axis CNC-machined parts

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Manufacturer of ultra-precision 5-axis machined parts

Xavier 5-axis machining has many manufacturing cases of demanding projects, from material property verification, 5-axis milling, overall quenching, internal gravitational force elimination, mating, electron beam welding, grinding, dynamic balancing G1, 3D model comparison, full-size measurements, 10 years of quality traceability, etc. Provide perfect FMEA, PFMEA and 5-axis milling 3D simulation 5-axis milling simulation, to ensure the stability of the process can be implemented! to ensure process stability and implementability, avoiding delayed delivery.

5-axis machining is suitable for pre-design verification and one-off machining and molding manufacturing of complex parts with high requirements. 5-axis milling can cut part geometries and complex shapes that are not possible with other machining processes because of the excellent mobility of the two rotary axes and the workpiece to the tool rotary axis for 5-sided machining; 5-axis milling does not require complex fixtures, there is no fixture interference due to the fact that the milling spindle head can be operated in close proximity to the workpiece position, which effectively shortens the length of the cutting tool, reduces vibration and deflection, improves the cutting speed, and More compact tool movement and improved surface finishing.

5-axis machining capability

Serving turbine blowers, turbochargers, fluid control, lightweight helicopters, automotive modifications, aerospace structural components, medical, semiconductor, and other industries; no MOQ limitations, pilot production and small batches are completed using raw material machining, and casting blanks are provided to optimize cost solutions for long term needs and batch sizes, and X-probe in-house quality inspections are supported.

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5-axis machined parts process control focuses

The biggest advantage of 5-axis linkage milling is to realize 5-face machining at one time to avoid multiple clamping errors and dimensional coordinate errors, for the complex structure and material removal, face contour, straightness, coaxiality, full runout, positional, dynamic balance, mechanical properties and other requirements of the parts must be formulated to improve the process control, to avoid the release of internal stresses lead to post-processing deformation, the lower hardness of the material core to affect the mechanical properties The surface treatment of the film thickness changes in the impact.

Aluminum impeller 5-axis machining

Control focus:
Outer contour geometric surface and shaft centerline full runout, shaft hole tolerance, embodied impeller strict assembly fit tolerance, the actual rotating operation of the centrifugal force, dynamic balance has high requirements, centrifugal force and dynamic balance directly affect the bearing service life, operating noise, the maximum speed limit.

Process technology:
Aluminum alloy cutting performance is better, almost no cutting stress, CNC turning blanks, single side reserved 0.5MM, reserved 5-axis milling blade after the second CNC turning holding parts, this part of the outer diameter finishing roundness 0.002 pipe control, to ensure that the 5-axis milling and CNC turning a one-time turning of the shaft holes and the entire outer contour surface, to ensure that all the cutting links using the axis as the cutting coordinate reference, the

High-temperature alloy impeller 5-axis machining

Control focus:

Invar belongs to the difficult machining materials, > 30% nickel content has a high toughness, the material is soft, low thermal conductivity, tools are easy to high temperatures, the surface is easy to harden and deformation, low machining efficiency, high tool costs, different impeller structure, choose the optimal roughing program control hours, the use of ultra-wear-resistant coated cutting tools and low-temperature cutting lubricants to control the heat of the cutting to avoid processing the impact of deformation, to complete the geometric contour of all geometric contours and important dimensions of finishing. Finish machining of all geometric contours and important dimensions.

Invar turbine materials are expensive and we are experienced in electron beam welding of shafts and turbines with different materials, weld flaw inspection, internal stress relief and grinding.

Process:
Bar material is selected for trial and small batch production, which is completed by CNC turning blank and 5-axis milling, for long term requirement, casting blank is recommended to optimize the cost of material/roughing/tools, etc. This process is suitable for the production of impellers and multi-layer disks made of stainless steel and titanium alloys.

5-axis machining of polyhedral parts

5-axis machining of polyhedral & complex structural parts with curved surfaces can be accomplished in a single process, especially for parts with high dimensional tolerance requirements.

Design verification / trial production / small batch stage 5-axis machining for you to reduce development costs, cavity and profiling, with milling teeth and spline special processing, 5-axis milling equipment for each axis to identify the accuracy of 0.0002mm, the machine supports synchronized size measurement function.

CNC turned parts ordering service capability

Xavier provides cloud system external access ID, real-time dynamic order inquiry, view & download material certificates/FAI/full-size inspection/surface treatment/3D scanning models and other reports, and the “Assistant Module” reminds you of the timetable to make ordering simple and efficient. Titanium/high temperature alloys/engineering plastics, view and download material composition, mechanics, machining characteristics, case studies. Xavier supports high quality surface treatment requirements, including sandblasting, oxidation, electroplating, electrophoresis, painting, chemical conversion film, passivation, polishing, blackening, QBQ, etc., film thickness, hardness, color, salt spray test, adhesion, etc. Xavier can also provide data reports on the surface treatment of parts. Details page for updates.

Xavier cloud

Xavier dimensional tolerance

Full closed-loop quality control

Customer centricity, focus on customer needs, data fidelity, effective management, and continuous improvement of process controls lead to increased customer satisfaction and reduced costs.

Xavier integrated production capacity

A wealth of manufacturing processes and experienced capabilities to meet your production needs help streamline your supply chain and enable “one-stop” ordering for your entire project.

5 Axis Machining
CNC Milling
Horizontal CNC Milling
CNC turning
Swiss Turning
CNC Mill-Turn
prototyping
gear processing

knurled
hot treatment
plug a hole
hardened
die casting
Aluminum Castings
forging
Aluminum extrusions

CNC Milling and Turning

5-axis processing

quality control

Surface Finishing

Extensive industry experience

Xavier is an experienced custom machined parts manufacturer that produces parts to serve companies in 20+ countries around the world in the areas of microlight infrared, photoelectric rangefinders, aircraft seats, avionics, high-speed rail communications, new energy vehicles, oil & gas electronic valve bodies, pneumatic & hydraulic solenoid valves, high-speed turbine blowers, turbine water pumps, medical testing equipment, semiconductor and automation manufacturing, smart agriculture, and smart home appliances, Smart Wearable. According to the technical characteristics of parts processing in different industries, we are divided into 5 manufacturing divisions, namely Optics, Fluid Control, Transportation, Intelligent Manufacturing, and 5G Life, to match your needs with professional technology and production services, and to customize the best manufacturing solutions according to your needs.